Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - Inspection methods and technique selection - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules |
| Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates - Documentation and post-work verification |
API Pressure Vessel Inspector Sample Questions:
1. What is the minimum temperature of the metal during a pressure test of a 2.125" thick vessel?
A) Minimum temperature shall be at least 20˚F above the minimum design metal temperature
B) Minimum temperature shall be at least 30˚F above the minimum design metal temperature
C) Minimum temperature shall be ambient temperature but not less than 55°F
D) Minimum temperature shall be 60°F
2. What is the recommended shell temperature, per API 510 during a hydrostatic test of a vessel,
1"thick?
A) 30 ° F above testing liquids temperature
B) 65 ° F above ambient
C) 10 ° F above MDMT
D) 30 ° F above ambient
3. Aboveground vessels shall be inspected, preferably while in operation, at least every ___________ years or at the same interval as the required internal/on-stream inspection
A) 20 years
B) 10 years
C) 15 years
D) 5 years
4. Which type of corrosion mechanism is not directly addressed in API-510?
A) Atmospheric corrosion
B) Galvanic corrosion
C) Crevice corrosion
D) High-temperature hydrogen attack
5. Describe the process and importance of obtaining third-party verification of pressure vessel inspections under API-510.
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: C | Question # 3 Answer: D | Question # 4 Answer: A | Question # 5 Answer: Only visible for members |
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